Service 04
Improve output without automatically adding more resources.
Adding people, shifts or equipment is one answer. It is rarely the first one worth testing.
01
Where we look
Seven productivity levers.
- 01Capacity
- 02Throughput
- 03Bottlenecks
- 04Changeovers
- 05Workflow
- 06Labor productivity
- 07Equipment utilization
02
Hidden capacity loss
Where is your capacity actually going?
A constraint is often the visible end of a chain of smaller losses. Time spent waiting, changing over, recovering from downtime, reworking output or moving material through a poor layout does not appear as a line item — but it consumes the same hours.
Available timeActual output
01
Waiting
02
Changeovers
03
Downtime
04
Rework
05
Poor flow
Losses accumulate between the two — often without appearing on a report.
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05Technology & IT StrategyConversation
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